Nigeria Plastic Roll Raw Material Storage Project
A manufacturing company in Nigeria required a more efficient and durable storage solution for heavy plastic roll raw materials. Their existing storage method made stacking difficult, occupied valuable warehouse space, and relied on racks that were easily damaged during daily operations.
To address these challenges, we designed and manufactured 196 sets of custom heavy-duty storage racks tailored to the customer’s material dimensions and handling requirements. The solution improved storage organization, enabled safer stacking, and provided a more reliable system for long-term industrial use.
Project Information
| Item | Details |
| Project Location | Nigeria |
| Industry | Manufacturing |
| Warehouse Type | Raw Material Storage Warehouse |
| Stored Products | Plastic Roll Raw Materials |
| Warehouse Area | Approx. 1,000 m² |
| Product Type | Custom Heavy-Duty Stackable Storage Rack |
| Quantity Supplied | 196 Sets |
| Rack Dimensions | 1550 × 1150 × 1400 mm |
| Load Capacity | 1,100 kg per Level |
| Maximum Rack Capacity | Approx. 1,500 kg per Unit |
| Load Calculation | Provided |
| Manufacturing Service | Provided |
Challenges of Storing Plastic Roll Raw Materials in Manufacturing Warehouses
The customer stored heavy plastic roll materials used in the manufacturing process. Their previous storage setup presented several operational challenges.
Plastic rolls could not be stacked efficiently, resulting in poor utilization of warehouse space. Existing racks were prone to damage and could not withstand the demands of daily industrial handling. As inventory levels increased, the customer needed a storage system that was stronger, easier to use, and capable of supporting safe vertical storage.
The primary objective was to create a durable storage solution that would allow higher stacking, improve warehouse organization, and reduce rack damage.
Custom Stackable Storage Rack Designed for Heavy Industrial Loads
To meet the customer’s requirements, we developed a custom heavy duty stackable storage rack system specifically designed for plastic roll storage.
Each rack was manufactured according to the customer’s material dimensions and load requirements. The structure supports up to 1,100 kg per level and provides the strength necessary for handling heavy raw materials in a manufacturing environment.
The stackable design allows multiple units to be safely stacked, helping the customer utilize vertical warehouse space more effectively while maintaining convenient forklift access for loading and unloading operations.
This custom storage rack solution combines durability, operational efficiency, and flexibility, making it ideal for manufacturing warehouses storing heavy raw materials.
Why the Customer Chose Our Heavy Duty Storage Rack System
Project Results
By replacing the previous storage method with custom heavy-duty racks, the customer established a safer and more efficient raw material storage system.
The new solution enabled vertical stacking of plastic roll materials, improved warehouse organization, reduced the risk of rack damage, and enhanced material accessibility for daily operations.
In addition to improving storage efficiency, the project provided a durable long-term solution that supports future production growth and warehouse expansion.
Product Used
The project used our custom heavy-duty stackable storage rack, designed specifically for plastic roll raw material storage. With a load capacity of 1,100 kg per level and a stackable structure, the rack allows safer storage, better space utilization, and efficient forklift handling in manufacturing warehouse environments. Its customized dimensions ensure a perfect fit for the customer’s material size and operational requirements.
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Stacking Racks for Warehouse
JULI® Stacking Racks for Warehouse are designed for businesses that store goods as stable load units and need a combination of vertical storage and forklift mobility.
The steel construction provides durable support, while the stackable structure allows multiple loads to occupy the same floor footprint. The racks are particularly suitable for natural rubber, tires, agricultural products, cold storage goods, bulk packaged materials, and other large or irregular loads that can be safely consolidated for handling.
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Metal Pallet Racking
As a steel storage equipment manufacturer, we provide OEM and ODM steel pallet manufacturing for distributors, logistics companies, warehouse equipment suppliers, manufacturers, agricultural businesses, and other industrial customers.
Customers can provide an existing drawing or specify their required pallet dimensions and working load.
The product can be customized in terms of structure, dimensions, load capacity, surface treatment, color, logo, identification markings, and packaging.
For repeat orders, the approved specification can be retained as the manufacturing reference to maintain consistency across future batches. -
Stackable Metal Racks
Maximize your storage capacity with our stackable metal racks, featuring a durable welded steel base and removable round tube posts. Designed for flexible vertical storage, these racks can be stacked securely and reconfigured for different products, from tires and agricultural produce to cold-storage goods and industrial materials. Custom dimensions, load capacities, tube configurations, and finishes are available for your specific storage requirements.
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Cold Storage Pallet Racking
Item Specification Folding Type Foldable Rack Structure Rack Length Customized Rack Width Customized Rack Height Customized Load Capacity Customized Stacking Available Forklift Handling Available Pallet Type Customized Surface Treatment Powder Coating / Galvanizing Color Customized Logo Available OEM Available ODM Available Application Cold Storage / Freezer Warehouse Packaging Export Packaging Available
Looking for a Similar Storage Solution?
Whether you store plastic rolls, industrial materials, metal components, or other heavy products, our team can provide customized storage rack solutions designed around your load requirements, warehouse conditions, and operational goals.