Nigeria Plastic Roll Raw Material Storage Project

A manufacturing company in Nigeria required a more efficient and durable storage solution for heavy plastic roll raw materials. Their existing storage method made stacking difficult, occupied valuable warehouse space, and relied on racks that were easily damaged during daily operations.

To address these challenges, we designed and manufactured 196 sets of custom heavy-duty storage racks tailored to the customer’s material dimensions and handling requirements. The solution improved storage organization, enabled safer stacking, and provided a more reliable system for long-term industrial use.

Stacking rack

Project Information

Item Details
Project Location Nigeria
Industry Manufacturing
Warehouse Type Raw Material Storage Warehouse
Stored Products Plastic Roll Raw Materials
Warehouse Area Approx. 1,000 m²
Product Type Custom Heavy-Duty Stackable Storage Rack
Quantity Supplied 196 Sets
Rack Dimensions 1550 × 1150 × 1400 mm
Load Capacity 1,100 kg per Level
Maximum Rack Capacity Approx. 1,500 kg per Unit
Load Calculation Provided
Manufacturing Service Provided
Reel rack
metal storage rack

Challenges of Storing Plastic Roll Raw Materials in Manufacturing Warehouses

The customer stored heavy plastic roll materials used in the manufacturing process. Their previous storage setup presented several operational challenges.

Plastic rolls could not be stacked efficiently, resulting in poor utilization of warehouse space. Existing racks were prone to damage and could not withstand the demands of daily industrial handling. As inventory levels increased, the customer needed a storage system that was stronger, easier to use, and capable of supporting safe vertical storage.

The primary objective was to create a durable storage solution that would allow higher stacking, improve warehouse organization, and reduce rack damage.

Custom Stackable Storage Rack Designed for Heavy Industrial Loads

To meet the customer’s requirements, we developed a custom heavy duty stackable storage rack system specifically designed for plastic roll storage.

Each rack was manufactured according to the customer’s material dimensions and load requirements. The structure supports up to 1,100 kg per level and provides the strength necessary for handling heavy raw materials in a manufacturing environment.

The stackable design allows multiple units to be safely stacked, helping the customer utilize vertical warehouse space more effectively while maintaining convenient forklift access for loading and unloading operations.

This custom storage rack solution combines durability, operational efficiency, and flexibility, making it ideal for manufacturing warehouses storing heavy raw materials.

Why the Customer Chose Our Heavy Duty Storage Rack System

Custom Design for Plastic Roll Storage
Unlike standard storage racks, this solution was designed specifically around the size and handling requirements of plastic roll raw materials, ensuring a better fit and more efficient storage process.
Heavy-Duty Load Capacity
Each rack provides reliable support for heavy industrial materials, helping the customer avoid the damage and structural issues experienced with previous storage equipment.
Improved Warehouse Space Utilization
The stackable rack structure enables vertical storage, allowing the customer to make better use of available warehouse height without expanding the facility.
Durable Construction for Industrial Applications
The racks were engineered for long-term use in demanding manufacturing environments, providing a stable and dependable storage solution for daily warehouse operations.

Project Results

By replacing the previous storage method with custom heavy-duty racks, the customer established a safer and more efficient raw material storage system.

The new solution enabled vertical stacking of plastic roll materials, improved warehouse organization, reduced the risk of rack damage, and enhanced material accessibility for daily operations.

In addition to improving storage efficiency, the project provided a durable long-term solution that supports future production growth and warehouse expansion.

Product Used

The project used our custom heavy-duty stackable storage rack, designed specifically for plastic roll raw material storage. With a load capacity of 1,100 kg per level and a stackable structure, the rack allows safer storage, better space utilization, and efficient forklift handling in manufacturing warehouse environments. Its customized dimensions ensure a perfect fit for the customer’s material size and operational requirements.

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Looking for a Similar Storage Solution?

Whether you store plastic rolls, industrial materials, metal components, or other heavy products, our team can provide customized storage rack solutions designed around your load requirements, warehouse conditions, and operational goals.

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