Hot-Dip Galvanized Stackable Tube Rack Project in the UAE
A food distribution company in the United Arab Emirates needed a durable and hygienic storage solution for both ambient and cold storage environments. Their warehouse stores flour and sugar in 50 kg bags, and the same pallets are also used for cold storage products such as fresh eggs and butter.
To meet these requirements, we supplied 90 sets of custom hot-dip galvanized round tube insert stackable racks. The solution was designed for food storage applications, with a load capacity of 2 tons, custom dimensions, and corrosion-resistant galvanized finishing for long-term use in both dry and refrigerated warehouse conditions.
Project Information
Food Storage Challenges in Ambient and Cold Warehouses
Food distribution warehouses require storage systems that are clean, stable, and resistant to corrosion. In this project, the customer needed a rack solution that could be used in both ambient and cold storage environments without sacrificing strength or durability.
The stored products include flour and sugar in 50 kg bags, as well as refrigerated goods such as eggs and butter. These products require a storage structure that supports safe stacking, stable handling, and long-term warehouse use.
The customer’s main goal was to find a food storage rack suitable for both standard warehouse conditions and cold room applications.
Custom Hot-Dip Galvanized Stackable Rack Solution
To match the customer’s requirements, we developed a custom hot-dip galvanized stackable tube rack with an external size of 1400 × 1040 × 1500 mm and a load capacity of 2 tons.
The round tube insert structure provides a stable stacking system for food products, while the hot-dip galvanized finish offers stronger protection against moisture, corrosion, and low-temperature warehouse environments. This makes the rack especially suitable for food distribution companies that need a reliable solution for both ambient storage and cold storage use.
The custom sizing was finalized after confirming the customer’s storage and coating requirements, and production drawings were prepared accordingly before manufacturing began.
Why the Customer Chose This Food Storage Rack Solution
Project Results
The customer did not disclose quantified optimization data for this project. However, the completed solution delivered clear practical value for food storage operations.
By using custom hot-dip galvanized stackable racks, the customer gained a more reliable storage system for flour, sugar, eggs, butter, and similar food products. The structure supports safer stacking, better warehouse organization, and improved use in both ambient and cold storage environments.
The galvanized surface also helps extend service life and reduce corrosion-related maintenance concerns, making the rack a practical long-term solution for food distribution warehouses.
Product Used – Round Tube Insert Hot-Dip Galvanized Stackable Rack
This project used our round tube insert hot-dip galvanized stackable rack, specifically developed for food storage and warehouse distribution applications.
The rack combines a heavy-duty steel frame with a galvanized surface treatment, making it more suitable for humid environments, refrigerated storage, and high-frequency handling. Its stackable design helps improve warehouse organization while supporting safe and efficient pallet-style storage.
Because this is a custom product, the dimensions and surface treatment were adjusted to match the customer’s operational needs and product types.
Looking for a Custom Food Storage Rack Manufacturer?
If you need a food storage rack, stackable rack, or hot-dip galvanized warehouse rack for ambient storage, cold storage, or food distribution, we can provide a custom solution based on your load requirements and warehouse conditions.
Contact us for factory-direct pricing and a customized storage proposal.