Egypt Food Three-Sided Anti-Stacking Shelving Project
A food distribution company in Egypt needed a safer and more efficient storage solution for large-volume food inventory. Their warehouse had low vertical space utilization, disorganized product placement, and even experienced minor rack collapse issues due to poor-quality storage equipment previously purchased.
To solve these problems, we supplied custom three-sided guard stackable racks designed for safe stacking, better warehouse organization, and improved retrieval efficiency. The new solution helped the customer store food products more securely while making better use of the 20,000 m² warehouse space.
Project Information
Challenges of Food Storage in Warehouse Operations
Food storage warehouses require stable, organized, and safe storage systems. Before this project, the customer faced several operational challenges.
The warehouse had low vertical space utilization, which limited storage capacity and made the storage area less efficient. Products were placed in a disorganized way, making inventory access more difficult and reducing daily handling efficiency. In addition, the customer had previously purchased racks of poor quality, and small-scale collapse had already occurred, creating a serious safety concern.
The customer’s main goal was to achieve safe stacking, better vertical space use, and faster stock retrieval in a food storage environment.
Custom Three-Sided Guard Stackable Rack Solution
To meet the customer’s requirements, we recommended a custom three-sided guard stackable rack solution.
This rack type is ideal for food storage warehouses that need stable stacking performance, better product protection, and efficient forklift handling. Each unit was manufactured according to the customer’s required dimensions and load capacity, with an external size of 1350 × 1150 × 1700 mm and a load capacity of 1,500 kg per level.
The three-sided guard structure helps keep stored goods stable during stacking and transportation, while the stackable design improves warehouse vertical utilization and creates a more organized storage layout.
Why the Customer Chose Our Heavy-Duty Storage Solution
Project Results
After installing the custom three-sided guard stackable racks, the customer achieved a much more efficient food storage system.
Warehouse capacity and storage positions both increased by approximately 75%, allowing the customer to make much better use of the available warehouse space. The improved storage structure also made goods placement more orderly and helped increase stock retrieval efficiency.
In terms of cost and operation, the project helped reduce labor costs by about 55% and lower warehouse operating costs by around 48%. Loading and unloading efficiency improved by about 60%, while order processing speed increased by approximately 65%.
Most importantly, the customer now has a safer food storage solution that reduces product damage, improves warehouse safety, and supports better site management.
200 sets supplied for a large-scale warehouse project
1,500 kg load capacity per level
Warehousecapacity increased by approximately 75%
Labor cost reduced by approximately 55%
Warehouse operating cost reduced by approximately 48%
Loading and unloading efficiency improved by approximately 60%
Product Used – Three-Sided Guard Stackable Rack
This project used our custom three-sided guard stackable rack, specifically designed for food storage applications.
The rack provides a strong steel structure, high load-bearing performance, and secure stacking capability. It is suitable for warehouses that store food products in bulk and need a safer, more efficient alternative to disorganized floor storage.
With its custom dimensions and reinforced guard design, the rack helps reduce product damage, improve storage stability, and support daily warehouse operations in demanding food distribution environments.
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